【引言】
很多养鸡场在升级粪污烘干设备时，只看重处理吨位、采购价格，却忽略了后期人工值守、清理维护、操作门槛。传统烘干产线劳动强度大，离不开熟练老师傅轮班盯守，清堵、调温、处理异常占用大量人力；一旦工人交接班、人员流动，就容易出现操作失误，造成堵料、烘焦、成品干湿失衡，直接影响环保生产与肥料品质。
现代规模化鸡场，更需要一套少人值守、运行稳定、降低对人的依赖的粪污烘干解决方案。金万泓全自动卧式闪蒸烘干成套系统，把智能化控制融入整套产线，真正实现一人看管整条生产线，适配现代标准化养殖场升级改造需求。
When upgrading the manure drying equipment, many chicken farms only pay attention to the handling tonnage and purchase price, but ignore the labor guard, cleaning and maintenance, and operation threshold in the later period. The traditional drying production line has high labor intensity, which cannot be separated from the shift watch of the skilled teacher Fu, and a large amount of manpower is required for clearing, adjusting temperature and handling abnormal conditions; Once workers change shifts and personnel flow, it is easy to have misoperation, resulting in material blocking, coke drying and finished product dry-wet imbalance, which directly affects environmental protection production and fertilizer quality.
Modern large-scale chicken farm requires a set of soil drying solution with fewer people on duty, stable operation and reduced dependence on people. Jin Wanhong's complete automatic horizontal flash drying system integrates intelligent control into the complete production line, truly realizing one person watching the whole production line, and adapting to the upgrading and transformation requirements of modern standardized farms.
一、传统烘干人工繁重、需要频繁清理、高度依赖老师傅
老式滚筒烘干或者简易烘干产线，在鸡粪实际生产工况下，人工痛点十分突出。
1.现场劳动强度大，频繁停机清理 鸡粪黏性大，传统设备极易粘壁结壳、堵料。生产过程要经常停机，工人进入设备内部敲打铲除粘料，粉尘大、环境差，每班都要耗费大量人力做清理工作，生产断断续续，有效作业时间大打折扣。
2.全时段盯机，轮班值守成本高 温度、进料、风量全部依靠人工手动调节。24 小时连续生产，必须安排 2-3 名操作工两班倒、三班倒，整夜盯守设备；进料波动、物料干湿变化，全凭老师傅经验去调整参数，一刻不敢离开岗位。
3.极度依赖熟练技工，人员流动风险高 烘干品质好坏完全取决于操作工经验。新人上手慢，调温调料稍有偏差，就出现烘焦或者烘不透；熟练工人一旦离职，产线生产质量立刻波动，造成物料报废、产能下降。
4.异常发现滞后，小故障酿成大问题 没有自动预警，堵料、超温、过载往往等到现场冒烟、异响之后才被发现，轻则物料报废，重则损伤设备部件，维修成本进一步增加。
很多养殖场算完全年总账才发现：烘干工序的人工、清理、停机损失，已经成为一笔沉重的运营负担。
Old roller drying or simple drying production line, under the actual production conditions of chicken manure, artificial pain points are very prominent.
The site labor intensity is high, the chicken manure is frequently stopped for cleaning, and the traditional equipment is easy to adhere to the wall, crust and block materials. The production process shall be shut down frequently. Workers enter the equipment to knock and remove sticky materials. Due to large dust and poor environment, each shift shall spend a lot of manpower to clean up. The production is intermittent and the effective operation time is greatly reduced.
Full-time watch, shift watch, high temperature, feeding and air volume are manually adjusted. For 24-hour continuous production, 2-3 operators must be arranged for two shifts and three shifts to watch the equipment all night; Fluctuation of feeding and change of drying and wetting of materials shall be adjusted by the experience of the teacher, and I do not dare to leave the post at any moment.
Extremely rely on skilled workers, high personnel flow risk, drying quality completely depends on operator experience. If the new personnel start slowly and the temperature and materials are slightly deviated, the coke will be baked or the baking will not be thorough; Once skilled workers leave the company, the production quality of the production line will fluctuate immediately, causing material scrap and capacity decline.
Anomaly detection lags behind, small faults cause major problems without automatic warning, blockage, overtemperature and overload are often found after on-site smoking and abnormal sound. Materials are scrapped in minor cases, equipment parts are damaged in serious cases, and maintenance costs are further increased.
The annual general ledger of many farms shows that the labor, cleaning and shutdown losses of drying process have become a heavy operational burden.
二、金万泓智能全自动闪蒸烘干整套配置
金万泓不单独售卖单机，提供从进料、打散、闪蒸烘干、尾气处理到成品出料的完整智能化成套产线，所有设备单元联动协同，硬件与控制系统一体化匹配，避免后期改造拼凑带来的兼容故障。
整套全自动产线包含：
密闭螺旋自动上料单元→卧式闪蒸主机 + 内置强力打散机构 → 智能控制系统→在线水分实时检测模块→温度、风压、电流多传感器采集模块→远程监控、故障预警报警模块→除尘除臭尾气处理系统→成品密闭出料输送单元
全部单元总线联动，不是简单单机拼接，上料快慢、热风温度、回流比例、尾气处理自动匹配物料变化，不用人工逐个设备来回调节。
Jin Wanhong does not sell a single machine alone, but provides a complete set of intelligent production line from feeding, dispersion, flash drying, tail gas treatment to finished product discharging. All equipment units are coordinated, and hardware and control system are integrated and matched, so as to avoid compatibility failure caused by patchwork in later reconstruction.
The complete automatic production line includes:
Closed screw automatic feeding unit → horizontal flash host+built-in strong dispersing mechanism → intelligent control system → online moisture real-time detection module → temperature, air pressure and current sensor acquisition module → remote monitoring and fault alarm module → dust removal and deodorization tail gas treatment system → finished product closed discharging conveying unit
The linkage of all unit buses is not simple single-unit splicing, and the feeding speed, hot air temperature, reflux ratio and tail gas treatment automatically match the material change, without manual adjustment of equipment one by one.
三、自动上料、自动控温、水分自动校准、远程监控
自动密闭上料，无需人工喂料
鲜鸡粪由鸡舍清粪系统直接对接密闭螺旋输送机，自动匀速送入主机。根据主机负荷，系统自动调节进料快慢，物料多自动降速，物料不足自动补料，杜绝猛进料造成堵料，全程不需要人工铲料、投料。
多段自动控温，拒绝人工凭感觉调温
系统预设鸡粪专属烘干工艺曲线，分预热、闪蒸脱水、恒温固化三段自动控温。传感器实时采集筒内温度，热风炉、送风系统自动联动，温度过高自动降热，温度偏低自动补热，温度波动小，避免鸡粪碳化烧料，锁住有机质养分。工艺参数可以直接存储，下次开机一键调用。
水分在线自动校准，成品含水率稳定
配备在线水分检测仪，实时检测出料干鸡粪水分。水分超标，系统自动加大物料回流比例，让湿料重回主机二次烘干；水分达标，正常出料。实现水分自动闭环校准，不会出现一批干一批湿，成品稳定达到有机肥原料标准。
远程监控+ 故障自动预警
中控触摸屏可以本地查看全部运行数据，同时支持远程手机 / 电脑监控。设备运行电流、温度、进料量、出料水分全部可视化；出现超温、过载、堵料前兆，系统自动声光报警，推送告警提示，部分异常可自动保护性停机，把故障消灭在萌芽阶段。
整套产线日常仅需一人值守，主要做巡检、简单巡检记录，不需要频繁手动调参，普通工人简单培训就可以上岗，彻底摆脱对资深老师傅的依赖。
Automatic closed feeding without manual feeding
Fresh chicken manure is directly connected to the closed screw conveyor by the chicken house cleaning system and automatically sent to the host at a constant speed. Based on the load of the main machine, the system automatically regulates the feeding speed, automatically reduces the feeding speed in case of too much materials, and automatically supplements materials in case of insufficient materials, so as to eliminate the blockage caused by sudden feeding. In the whole process, manual shoveling and feeding are not required.
Multi-section automatic temperature control, and manual temperature regulation is refused
The system is preset with dedicated chicken manure drying process curve, including preheating, flashing dehydration and thermostatic curing. The sensor collects the temperature in the cylinder in real time, the hot air furnace and the air supply system are automatically linked, the high temperature automatically reduces the heat, the low temperature automatically supplements the heat, and the temperature fluctuation is small, so as to avoid the carbonization of chicken manure and the locking of organic nutrients. The process parameters can be directly stored and called by one key at the next startup.
Water content online automatic calibration, water content of finished product stable
The online moisture detector is equipped to detect the water content of the discharged dry chicken manure in real time. If the water content exceeds the standard, the system will automatically increase the material return ratio to make the wet material return to the host for secondary drying; Moisture up to standard, normal discharging. Realize automatic closed-loop calibration of moisture, avoid dry and wet batches, and stabilize the finished product to meet the raw material standard of organic fertilizer.
Remote monitoring+automatic fault warning
The central control touch screen can locally view all operating data and support remote mobile phone/computer monitoring. Visualization of equipment operating current, temperature, feed volume and discharge moisture; In case of overtemperature, overload and blockage precursor, the system will automatically give audible and visual alarm, push alarm prompt, and automatically shut down for protection in case of partial abnormality, so as to eliminate the fault in the bud.
Only one person is required to be on duty for the whole set of production line, mainly making patrol inspection and simple patrol inspection records, without frequent manual attendance adjustment. Ordinary workers can work after simple training, completely getting rid of the dependence on senior master.
四、低故障连续运行，适合全年不停产
养殖粪污处理讲究全年不间断运行，设备频繁停机，就会造成场内鸡粪积压，带来环保风险。
金万泓卧式闪蒸核心配置高速打散转子，湿鸡粪进入主机即刻被破碎分散，从源头减少粘壁糊筒问题，大幅降低人工清筒频次，不用频繁停下来铲除筒内积料。
设备核心接触物料部位做耐磨防腐处理，适配鸡粪高腐蚀工况；模块化结构，检修口、易损件位置布局合理，保养维护简单，不需要拆解整机。
整套产线支持24 小时全天候连续作业，全年可稳定投产，适配大型鸡场、养殖产业园不间断粪污处置需求，鲜鸡粪随到随处理，不会造成粪污堆积发酵。
The livestock manure treatment focuses on uninterrupted operation all the year round, and frequent shutdown of equipment will cause chicken manure accumulation in the field and bring about environmental protection risks.
Jin Wanhong's horizontal flash core is equipped with a high-speed dispersing rotor, so that wet chicken manure is immediately broken and dispersed after entering the host, reducing the problem of sticking to the wall and pasting the drum from the source, greatly reducing the frequency of manual drum cleaning, and eliminating the accumulated materials in the drum without stopping frequently.
Wear-resistant and anti-corrosion treatment shall be carried out for the parts where the equipment core contacts the materials, which is suitable for the high corrosion condition of chicken manure; Modular structure, reasonable location and layout of manholes and vulnerable parts, simple maintenance, no need to disassemble the whole machine.
The whole set of production line supports continuous operation 24 hours a day, which can be put into production stably all the year round. It is suitable for the uninterrupted manure disposal demand of large chicken farms and breeding industrial parks. Fresh chicken manure can be disposed at any time, and will not cause accumulation and fermentation of manure.
五、大幅节省人工成本，降低运维压力
人工成本是养殖场长期运营当中一笔不可忽视的固定开支，全自动产线的价值，会随着时间逐步体现。
人员配置对比
传统老式烘干产线：每班需要 2-3 人，负责投料、调机、频繁清堵巡检，两班倒需要 4-6 人；
金万泓全自动闪蒸成套系统：整条产线仅需 1 人日常巡检看管，无需多人轮班盯守，大幅度减少岗位人员配置。
按养殖场薪资水平测算，一年可省下数万元人工开支，设备使用周期内，节省的人工成本十分可观。
同时故障提前预警，减少突发停机、物料报废损失；清筒清理工作量大幅下降，工人不用在高粉尘、高异味环境下做繁重清理，改善车间工作环境，也降低人员离职流动带来的生产风险。
The labor cost is a fixed expense that cannot be ignored in the long-term operation of the farm. The value of the automatic production line will gradually reflect over time.
Staffing Comparison
Traditional old-fashioned drying production line: 2-3 persons for each shift, responsible for feeding, machine adjustment, frequent blockage removal and patrol inspection, 4-6 persons for two shifts;
Jin Wanhong Full-automatic Flash Complete System: only one person is required for daily inspection and custody of the whole production line, without the need for multiple persons to watch in shifts, greatly reducing the staffing of posts.
Calculated according to the salary level of the farm, tens of thousands of yuan of labor expenses can be saved in one year, and the labor cost saved during the use period of the equipment is very significant.
At the same time, early warning shall be provided for faults to reduce sudden shutdown and material scrap loss; The workload of cleaning is greatly reduced. Workers do not have to do heavy cleaning in the environment with high dust and odor, improve the working environment of the workshop, and reduce the production risk caused by the turnover of personnel.
六、现代标准化鸡场升级改造案例展示
案例①｜中型蛋鸡养殖场老厂环保技改
山东某蛋鸡养殖基地，存栏80万羽，原有传统滚筒烘干设备。改造前痛点：设备粘壁严重，每 23 天就要停机人工清筒；每班配置 2 名操作工，高度依赖老技工；经常出现出料干湿不均，干鸡粪品质不稳定，粪污处理压力大。
升级金万泓全自动卧式闪蒸成套产线之后： 1、实现一人值守整条产线，操作工只做日常巡检； 2、粘壁堵料问题显著改善，连续运行周期大幅拉长； 3、在线水分自动校准，出料含水率稳定 12-15%，干鸡粪直接供给有机肥厂； 4、全密闭负压系统，厂区无明显异味，顺利通过环保复核，粪污处置与资源化同步落地。
案例②｜规模化养殖产业园集中处置项目
区域性养殖产业园，汇集多家大小鸡场，需要集中处置鲜鸡粪。项目要求全年连续运行，尽量减少人工，产出标准化有机肥原料。
配置大产能全自动卧式闪蒸烘干整套系统，配套远程监控功能。中控设在办公室，管理人员不用常驻车间就可以查看整套产线运行状态。设备支持 24 小时不停机处理外来来料，自动化上料+烘干+出料闭环作业，少量人员兼顾巡检、成品打包，既完成园区环保减量化无害化任务，干鸡粪对外销售创造额外收益。
项目特点：老鸡场原有厂房不用大规模土建改造，设备布局紧凑，可直接落地改造；新建设标准化鸡场，可直接配套整套智能烘干产线，一步到位匹配现代化养殖硬件标准。
Case ①Environmental Protection Technological Transformation of Old Factory of Medium Laying Hen Farm
Shandong Province an egg chicken breeding base, 800000 plumes on hand, the original traditional roller drying equipment. Pain point before reconstruction: the equipment is seriously adhered to the wall, and the equipment shall be shut down for manual cleaning every 23 days; Each shift is equipped with 2 operators, highly dependent on old technicians; Irregular drying and wetting of discharging, unstable quality of dry chicken manure and high pressure of manure treatment often occur.
Upgrade the complete automatic horizontal flashing production line of Jin Wanhong: 1. One person is on duty for the whole production line, and the operator only conducts daily inspection; 2. Obvious improvement of the problem of wall adhesion and blocking, and substantial extension of the continuous operation cycle; 3. Online water content automatic calibration, discharge water content stable 12-15%, dry chicken manure directly supplied to the organic fertilizer plant; 4. Fully enclosed negative pressure system, no obvious odor in the plant area, passed the environmental protection review smoothly, and the soil treatment and recycling were implemented synchronously.
Case ②Centralized Disposal Project of Scale Aquaculture Industrial Park
Regional breeding industrial park, collecting multiple large and small chicken farms, requiring centralized disposal of fresh chicken manure. The Project is required to operate continuously throughout the year to minimize labor and produce standardized organic fertilizer raw materials.
Configure a complete set of large-capacity full-automatic horizontal flash drying system with remote monitoring function. The central control room is set in the office, and the management personnel can check the operation status of the whole production line without standing in the workshop. The equipment supports 24-hour non-stop processing of incoming materials, automatic feeding+drying+discharging closed-loop operation, and a small number of personnel take tour inspection and packaging of finished products into consideration. It not only completes the environmental protection and harmless reduction task of the park, but also creates additional revenue from the sale of dry chicken manure.
Project characteristics: No large-scale civil engineering transformation is required for the original plant of the old chicken farm, and the equipment layout is compact and can be directly put into operation for transformation; The new standardized chicken farm can be directly matched with the whole set of intelligent drying production line to match the modern breeding hardware standard in one step.
结语
现代化养殖的升级，不只是把鸡养好，粪污处理环节同样要走向智能化、少人化。传统烘干模式，设备买的便宜，但是人工、清理、停机损失叠加，长期综合成本并不低。
金万泓全自动卧式闪蒸烘干成套系统，以智能控制、自动上料、自动控温、水分闭环校准、远程预警的整套智能化能力，实现一人看管整条产线，低故障、长周期连续运行，帮助养殖场减少人工投入、降低运维压力，适配现代标准化鸡场新建与老厂技改。
如果您的养殖场正在被烘干岗位人手紧张、过度依赖老师傅、频繁清堵停机等问题困扰，可以告知存栏规模、日处理粪污量，为您出具智能化烘干成套解决方案。
The upgrading of modern breeding is not only to raise chicken, but also to intelligentize and reduce human pollution treatment. In traditional drying mode, the equipment is cheap, but the labor, cleaning and shutdown losses are superimposed, and the long-term comprehensive cost is not low.
With intelligent control, automatic feeding, automatic temperature control, closed loop calibration of water content and remote warning, Jin Wanhong's complete automatic horizontal flash drying system realizes one-man safekeeping of the whole production line, low failure and long-term continuous operation, helping farms reduce manual investment and operation&maintenance pressure, and adapting to the new and old technical transformation of modern standardized chicken farms.
If your farm is troubled by the shortage of drying personnel, excessive reliance on the old master, frequent blockage removal and shutdown, you can tell the scale of the stock, daily sewage disposal, and provide you with an intelligent drying package solution.